List of Lab Facilities

Metallurgical microscope and Computerized Image Analyzer.

Universal Testing Machine with software UTE-40 (FIE).

Impact Testing Machine IT-30 (FIE).

Micro-Vickers Hardness Tester with software (FIE).

Brinell Image Analysis System with software (FIE).

Dietmar-Portable Hardness Tester.

Qualitest-Portable Hardness Tester.

Rockwell cum Brinell Hardness Testers (FIE).

Brinell Hardness Testers (Fine).

Vickers Hardness Testers-(VM-50).

Variable Speed Double Disk Grinder/Polisher.

Machine Metapol-2 (Scientific Technologies).

Hydraulic Specimen Mounting Press Metamount-2 (Scientific Technologies).

Magnaflux Machine AD-1020DC (Signode).

Analytical Balance 200D (Dhona).

Metacut-3 Heavy Duty Abrasive Cutter (Scientific Technologies).

Quality Machines

NON CONTACT INFRARED PYROMETER.

ON LINE TEMPRATURE RECORDER.

HEAVY / LIGHT DUTY ABRASIVE CUTTERS.

MAGNETIC PARTICLE CRACK DETECTION MACHINE.

ULTRASONIC FLAW DETECTOR.

ROCKWELL HARDNESS TESTERS.

BRINELL HARDNESS TESTERS.

PORTABLE HARDNESS TESTER.

Centralized Testing Laboratory

This testing lab houses the Universal Testing Machine for Yield and Ultimate tensile Strength testing.

It also has Vickers, Micro Vickers, Rockwell cum Brinell Hardness testing machines as well as Brinell image analysis system for verification of results at any stage.

There is a Metallurgical microscope with image analyzer for microstructure checking and its representation in pre dispatch inspection reports.

Impact testing machine enables Izod and Charpy Impact test.

The lab is also equipped with Advanced abrasive cutting machine, Double disc Polishing machine, Magnetic Particle Inspection (Crack detection Machine), Optical emission Spectrometer , Portable Digital Flaw detector( Ultrasonic Machine )and Electronic portable hardness tester, to support our Quality, Testing and Inspection reports.

Infrastructure

Plant 1

Sealed Quench Furnace: Capacity- 1000 kg.

Plasma Nitriding: 1000 kg.

Mesh Belt Furnace with Pre and Post Washing and Tempering: 200 kg/hr.

Vacuum Hardening Furnace (10 bar Quenching Pressure) Capacity: 400 kg.

150 kW Medium Frequency Dual Scanning Induction Heating Equipment 3 & 10 kHz & 1200mm Scan.

150 kW High Frequency Induction Heating Equipment 25 kHz & 1950mm Scan.

30 kW Solid State High Frequency Induction Heating Equipment 200 kHz.

40 kW Solid state High Frequency Dual Scanning Induction Heating Equipment 200 kHz & 600mm Scan.

Plant 2

Pit type furnace: 2 No, Capacity: 600 kg each.

Liquid Nitriding Furnace: Capacity: 100 kg.

Shaker Hearth Furnace: 100 kg/hour.

Mesh Belt Hardening Furnace: 2 No, 60 kg/hour.

Forging Heat Treatment Furnace: 650 kg/hour.